Pulp & paper

Pulp & paper

First In Service supplies precision spare parts and processing components for pulp and paper machinery, where the cost of a stopped line dwarfs the cost of the part. Components are manufactured in Tallinn in carbon steel, stainless and duplex, with full material traceability.

Key takeaways

  • Parts: rolls, roll bodies, cylinders and shafts, plus frames, platforms and machine structures.
  • Pressure scope: vessels, tanks and digester components to PED 2014/68/EU.
  • Materials: stainless, duplex and super duplex for process chemistry; carbon steel and wear-resistant grades.
  • Shutdowns: state the outage date in your enquiry; an engineer replies within 1 working day and a firm quote follows within 5 working days.
When the machine is stopped

Every stopped hour is unrecoverable revenue.

On a continuous production line, lost hours stay lost. The failed component is rarely exotic (a roll, a housing, a vessel), but a supplier who can quote it accurately on Monday and deliver it correctly is worth considerably more than one who is ten percent cheaper and two weeks slower.

What we supply

Processing components and shutdown-critical spares from one site.

We manufacture rolls and roll bodies, processing machinery components, digester and vessel scope, frames and structural assemblies for pulp and paper mills. We turn to Ø 2,700 mm and 1,900 mm high, turn shafts and rolls up to 3,250 mm long, mill and bore parts up to 13,000 mm long and 4,500 mm high at ±0.02 mm, fabricate to 160 tonnes and supply pressure equipment to PED where required. Because fabrication and machining are under one roof, a repaired or replacement component does not queue at several separate suppliers.

Typical scope

Rotating parts: Rolls, roll bodies, cylinders, shafts
Pressure scope: Vessels, tanks, digester components to PED 2014/68/EU
Structures: Frames, platforms, machine structures
Spares: Fast-turnaround replacement components

Materials

Corrosion-resistant: Stainless, duplex, super duplex for process chemistry
Standard: Carbon steel, wear-resistant grades

Response

First reply: Within 1 working day, from an engineer
Firm quote: Within 5 working days of complete specifications
Shutdown work: State the outage date in your enquiry
Capabilities used

What this work runs on.

Heavy fabrication

Up to 35 × 7 × 7 m and 160 tonnes. EN ISO 3834-2, EN 1090-2.

Heavy fabrication →

CNC machining

Turning Ø 2,700 mm; milling 13,000 mm long, 4,500 mm high; ±0.02 mm.

CNC machining →

Assembly & FAT

Commissioned units with a full Manufacturing Data Record.

Mechanical assembly →
Specifications

Specifications at a glance

Pulp and paper machinery component specifications — First In Service OÜ, Tallinn, Estonia
Rotating partsRolls, roll bodies, cylinders, shafts
Pressure scopeVessels, tanks, digester components to PED 2014/68/EU
StructuresFrames, platforms, machine structures
SparesFast-turnaround replacement components
Corrosion-resistantStainless, duplex, super duplex for process chemistry
StandardCarbon steel, wear-resistant grades
First replyWithin 1 working day, from an engineer
Firm quoteWithin 5 working days of complete specifications
Shutdown workState the outage date in your enquiry
FAQ

Questions pulp & paper buyers ask

What pulp and paper components does First In Service manufacture?

Processing machinery components, rolls and roll bodies, pressure vessels, tanks, digester components, frames and structural assemblies, plus fast-turnaround spare parts.

How quickly can you deliver critical spare parts?

First In Service replies within 1 working day and sends a firm quote within 5 working days. Actual delivery depends on scope and material availability. For shutdown-critical parts, tell us the outage date in your enquiry.

Can you manufacture pressure equipment for pulp mills?

Pressure vessels, tanks and piping modules to PED 2014/68/EU in carbon steel, stainless, duplex and super duplex.

What is the maximum roll or cylinder size you can machine?

Rolls and cylinders are turned up to Ø 1,000 mm and 3,250 mm long on the PUMA 700LY II, and short bodies up to Ø 2,700 mm and 1,900 mm high on the SC27 vertical lathe, with tolerances to ±0.02 mm. Longer parts up to 13,000 mm long and 4,500 mm high are milled and bored on the FERMAT boring mills.

Do you work with stainless and duplex for corrosive process environments?

Stainless, duplex and super duplex are processed routinely, with heat-input control and verified ferrite balance during welding.

Primary sources: PED 2014/68/EU · EN 10204

Send the part that keeps missing its deadline.

Send your drawings and specifications. An engineer replies within 1 working day and a firm quote follows within 5 working days.

Request a quoteBook a 20-minute call →Download capability overview (PDF)

Published by First In Service OÜ, Tallinn ·

In brief

160 tonnes. 35 metres. 20 km to the ship. Heavy fabrication, precision machining and mechanical assembly under a single contract. One supplier is responsible for the finished geometry and for the documentation that proves it.

At a glance