Mechanical assembly

Mechanical Assembly & FAT Testing

Complex assemblies and fully FAT-tested modules, delivered installation-ready with complete Manufacturing Data Records.

Overview

We deliver working systems, not a box of parts.

Complex assemblies and fully FAT-tested modules for demanding industrial applications. From precision bearing installations to fully commissioned units, we assemble, verify, and deliver with full documentation.

Scope

Mechanical assembly: Precision bearing installations, structural assembly

Electrical integration: Panel wiring, control integration

Hydraulic integration: System assembly and pressure testing

Commissioning: System verification prior to delivery

Testing

FAT: Factory Acceptance Testing, full protocol

Pressure testing: Hydraulic and pneumatic systems

Documentation (MDR)

Material certificates: EN 10204 3.1, 3.2 on request

NDT reports: VT, PT, MT, UT via certified partners

Dimensional logs: Full inspection record

FAT protocols: Complete test documentation

FAQ

Questions procurement teams ask

What kind of assemblies do you deliver?

Complex mechanical, electrical, and hydraulic assemblies, from precision bearing installations to fully commissioned, ready-to-install units.

What is FAT testing and do you provide it?

Factory Acceptance Testing verifies a module functions correctly before it leaves our workshop. We deliver fully FAT-tested modules with complete test protocols.

What documentation is included with an assembled unit?

A full Manufacturing Data Record (MDR): material certificates (3.1/3.2), NDT reports, dimensional logs, and FAT protocols.

Can you handle electrical and hydraulic integration, not just mechanical?

Yes. Our assembly scope covers mechanical, electrical panel wiring, and hydraulic system integration and pressure testing.

Do you commission the system before delivery?

Yes, where scope requires it. We assemble, verify, and commission before delivery, so the unit arrives installation-ready.

Process

Why assembly is an engineering discipline, not a final step

The difference between a box of correct parts and a working system is everything that happens in assembly: bearing seats measured and matched before installation, torque sequences that load a structure evenly, hydraulic circuits flushed to cleanliness class before first pressurisation, and electrical systems point-tested against the schematic rather than assumed from it. Our assembly team plans this sequence in advance — tooling, lifting, quality hold points, so the build runs to a procedure, not to improvisation.

Factory Acceptance Testing is where scope ambiguity goes to be resolved. We agree the FAT protocol with you before assembly starts: what is tested, to what acceptance criteria, witnessed by whom. When the unit passes, you have documented proof of function before transport risk and site-installation variables enter the picture, which is precisely the point of testing at the factory.

The delivered package is a commissioned unit and its Manufacturing Data Record: material certificates, NDT reports, dimensional logs, and signed FAT protocols. Installation-ready means your site team bolts it down and connects it, not that they finish building it.

Industries we serve