Marine, offshore & subsea

Marine, offshore & subsea manufacturing

Azimuth thruster parts, propulsion housings, propeller shafts, rudder components and offshore structures, built in Tallinn 20 km from Muuga Harbour. Weights run from 100 kg to 50,000 kg in marine-grade, duplex and super duplex steels, coated in-house to NORSOK M-501 and C5-M, with class approval under DNV, Lloyd's Register, Bureau Veritas or RINA per project.

First In Service manufactures marine, offshore and subsea components in Tallinn, Estonia: welded structures up to 35 × 7 × 7 metres and 160 tonnes, and machined parts up to Ø 2,700 mm and 13,000 mm in length to ±0.02 mm. Surface treatment to NORSOK M-501 and C5-M is applied in-house with film thickness logged per layer. Certified to EN ISO 3834-2, EN 1090-2 and PED 2014/68/EU, with classification society scope agreed per project (DNV, Lloyd’s Register, Bureau Veritas, RINA). Muuga Harbour is 20 km away by direct heavy-haul road.

Components

Parts we manufacture for marine and offshore.

If your component is not listed, it is still worth asking: the envelope, materials and documentation matter more than the part name.

●Podded propulsion components
●Thruster housings
●Propeller shafts
●Rudder components
●Stern tube components
●Bearing housings and seats
●Deck equipment frames and foundations
●Winch frames and drums
●Crane pedestals
●Subsea structural frames
Send a drawing → PED pressure equipment →
Why this work is hard

Salt water does not forgive shortcuts.

A thruster housing that fails in service means a vessel off charter and a dry-dock bill that dwarfs the component's price. A coating system that underperforms in the splash zone means corrosion claims years before scheduled maintenance. So marine and offshore buyers care less about the cheapest machining hour than about taking the supplier out of the risk equation. That means classification society compliance, materials that match the certificates that accompany them, and coating systems tested for the actual service environment.

What we build

One integrated site, from plate to classed component.

Fabrication, machining, surface treatment and assembly happen in one 18,000 m² facility in Tallinn, so one audit covers the entire production chain and one contract carries single-point accountability. We machine propulsion components to ±0.02 mm, fabricate structures to 35 × 7 × 7 m and 160 tonnes, and apply NORSOK M-501 / C5-M coating systems in-house. Surveyors visit one address.

Typical scope

Propulsion: Azimuth thruster parts, propulsion housings, propeller shafts
Structures: Foundations, frames, rudder components, deck equipment
Subsea: Machined housings and structural elements to spec

Relevant equipment

FERMAT WRF 130: Floor-type boring mill, X: 13,500 mm — housings and frames
SC27 VTL: Vertical turning up to Ø 2,700 mm — slewing rings, hubs
Welding: 135/136, TIG, SAW to 100 mm — EN ISO 3834-2 certified
Surface treatment: Automated shot-blasting + NORSOK M-501 / C5-M coating

Materials

Corrosion-resistant: Duplex, super duplex, CuNi alloys
Steels: Marine-grade steels, stainless, carbon steel
Traceability: EN 10204 3.1 standard, 3.2 on request

Standards & class

Classification: DNV, Lloyd's Register, Bureau Veritas, RINA — per project scope
Welding quality: EN ISO 3834-2, EN 1090-2
Coating: NORSOK M-501, C5-M
Logistics

160 tonnes, 20 km to the ship.

Our facility sits 20 km from Muuga Harbour and 60 km from Paldiski Port, with direct heavy-haul road access and no urban restrictions on oversized transport. For marine components, every kilometre between machine shop and quay adds schedule risk, handling risk and cost. Our run to the quay is among the shortest in Northern Europe.

Specifications

Specifications at a glance

Marine, offshore and subsea manufacturing specifications — First In Service OÜ, Tallinn, Estonia
PropulsionAzimuth thruster parts, propulsion housings, propeller shafts
StructuresFoundations, frames, rudder components, deck equipment
SubseaMachined housings and structural elements to spec
FERMAT WRF 130Floor-type boring mill, X: 13,500 mm — housings and frames
SC27 VTLVertical turning up to Ø 2,700 mm — slewing rings, hubs
Welding135/136, TIG, SAW to 100 mm — EN ISO 3834-2 certified
Surface treatmentAutomated shot-blasting + NORSOK M-501 / C5-M coating
Corrosion-resistantDuplex, super duplex, CuNi alloys
SteelsMarine-grade steels, stainless, carbon steel
TraceabilityEN 10204 3.1 standard, 3.2 on request
ClassificationDNV, Lloyd's Register, Bureau Veritas, RINA — per project scope
Welding qualityEN ISO 3834-2, EN 1090-2
CoatingNORSOK M-501, C5-M
FAQ

Questions marine buyers ask

Can First In Service manufacture components for classed vessels?

Yes. We manufacture to classification society requirements including DNV, Lloyd's Register, Bureau Veritas, and RINA, with the survey and documentation scope defined per project.

What marine propulsion components can you produce?

Azimuth thruster parts, propulsion housings, propeller shafts, rudder components and structural elements, machined to ±0.02 mm where the fit demands it.

What corrosion protection do you provide for offshore environments?

Complete surface treatment, from automated shot-blasting to coating systems that meet NORSOK M-501 and corrosivity category C5-M, the requirements written for splash-zone and subsea service.

What materials do you work with for marine and subsea applications?

Stainless steel, duplex and super duplex, marine-grade steels, and CuNi alloys, with full EN 10204 3.1/3.2 material traceability.

How large can marine structures be?

Up to 35 × 7 × 7 metres and 160 tonnes, with heavy-haul road access to Muuga Harbour 20 km away and ro-ro shipping for oversized loads.

More industries we serve

The same facility, with the evidence each sector asks for.

Rotating parts & shafts

Impellers, casings, rotors, shafts and turbine housings to ±0.02 mm.

Rotating parts & shafts →

Defence

Manufactured in an EU and NATO member state, with full heat-number traceability.

Defence →

Mining & machine building

Crusher frames, conveyor structures and wear-resistant steel assemblies.

Mining & machine building →

Pulp & paper

Rolls, processing components, PED vessels and shutdown-critical spares.

Pulp & paper →

Ready to discuss your project?

Send your drawings and specifications. We reply within 1 working day and send a firm quote within five working days.

Request a quoteBook a 20-minute call →Download capability overview (PDF)

In brief

160 tonnes. 35 metres. 20 km to the ship. Heavy fabrication, precision machining and mechanical assembly under a single contract. One supplier is responsible for the finished geometry and for the documentation that proves it.

At a glance

Sectors served

Marine, offshore & subsea
We machine and fabricate parts for high pressures and corrosive marine conditions, from podded propulsion components to structural elements for offshore platforms. Fabrication, machining and corrosion protection are all done in-house, so the coating is never handed to a third party. Weight: 100 kg – 50,000 kg. Envelope: Up to 25 × 5 × 5 m (L×W×H). Materials: Marine-grade steels, carbon steel, stainless steel, duplex / super duplex. Surface treatment: NORSOK M-501 and C5-M, applied in-house. Class approvals: DNV, Lloyd's Register, Bureau Veritas, RINA — scope per project. Inspection: VT, PT, MT, RT.
Oil & gas / process equipment
We manufacture certified pressure vessels, tanks, piping modules and skids in strict compliance with PED and international safety standards. Design: EN 13445 / PED 2014/68/EU. Weight: 200 kg – 25,000 kg. Envelope: Up to 25 × 5 × 5 m (L×W×H). Materials: Carbon steel, stainless steel, duplex, super duplex. Inspection: VT, PT, MT, RT.
Rotating parts & shafts
Made to drawing for pumps, compressors, fans, turbines and power generation: impellers up to Ø 4,000 mm, rotors, shafts up to 3,250 mm, casings, and fan and blower components. Welded parts are stress-relieved, and rotating parts are dynamically balanced in the same order. Weight: 10 kg – 5,000 kg. Envelope: Ø 500 – Ø 4,000 mm. Balancing: Up to Ø 4,000 mm and 4,000 kg. Materials: Carbon steel, stainless steel, duplex / super duplex, titanium. Inspection: VT, PT, MT, RT.
Pulp & paper machinery
Precision spare parts and critical process components for mills in continuous production. Our priority is fast, reliable manufacturing that keeps your downtime short. Design: EN 13445 / PED 2014/68/EU. Weight: 200 kg – 25,000 kg. Envelope: Up to 25 × 5 × 5 m (L×W×H). Materials: Carbon steel, stainless steel, duplex. Inspection: VT, PT, MT, RT.
Mining & machine building
Heavy machine-building assemblies for the mining sector, precision-machined from wear-resistant materials for high-impact, abrasive service. Components: Machine assemblies, structural frames, conveyor elements. Materials: Hardened and wear-resistant steels. Conditions: High-impact, abrasive environments. Inspection: VT, PT, MT.
Defence
Precision manufacturing of regulated, mission-critical defence components, with full traceability, strict quality control and compliance with defence industry specifications. Focus: Mission-critical precision components. Requirements: Full traceability, strict QC, defence specifications. Capabilities: Welding, machining, assembly to military standards.

Why buyers choose us

Proven in demanding sectors
We are a specialised contract manufacturer and heavy engineering subcontractor delivering precision-welded, machined, and assembled products for demanding industrial applications.
Early DFM review
Before we build to print, our production engineers carry out a Design for Manufacturability (DFM) review to find potential failure points, optimise welding sequences and reduce your overall manufacturing cost.
Certified quality systems
Our operations are certified to ISO 9001, ISO 14001, EN ISO 3834-2 and EN 1090-2, and our documentation complies with PED.
Full material traceability
We guarantee full material traceability from prototype to series production. Weld integrity is verified by NDT (VT, PT, MT, UT) carried out by certified partners.
Scale and lifting capacity
With 18,000 m² of floor space and lifting capacity up to 160 tonnes, we can scale resources to your project timeline and handle very large components.
Heavy-haul port access
Our Tallinn site is 20 km from Muuga Harbour and 60 km from Paldiski Port, with direct heavy-haul road access that avoids city traffic. Oversized components up to 160 tonnes ship roll-on/roll-off to Europe and the Nordics.
Environmental responsibility
Waste, chemical safety and emissions are actively managed as part of our ISO 14001-certified operations.